Thursday, January 27, 2011

Onya Cycles




This is one of two, soon to be three trike/bike frame models we build for Onya Cycles at Hirschfeld Fabrications. We don't create the sexy aluminum linkage or it's components, just the tubular steel frame. We are in the process of building 30 at the moment. These trikes are far superior to traditional trike designs due to the fact that Saul Griffith's super brain is behind the design. The linkage allows the trike to lean into turns and it does so beautifully. I was able to do a wheely on this thing the other day. This is one of the pedal only versions, I rode an electric beta version months ago and it rocked solidly.

Oma seems to be aging prematurely

Sunday, January 23, 2011

The new forge is so hot right now




Joel had converted a 5 gallon air compressor tank to a forge with Rodian, cutting the top off, welding hinges and a pipe on the side to mount the burner. Jose helped by bringing the knowledge of the propane needle/venturi assembly and built that up with a hose and regulator. It then sat on the shelf, 99% finished for months, probably close to a year. An integral part of the Onya Cycles' "Front End Loader" frames that we are building have a 2" 4130 steel tube extending from the bottom bracket to the front wheel linkage. in order to do this, the tube must be heated to increase ductility and hot worked in a press to form an ovalized end on one side. This end is then mitered in the horizontal mill, creating a clean merge to the 1.5" bottom bracket shell. We did this with a fat rosebud tip on an oxy-acetylene torch on the beta frames. This time we have 27 tubes to squish and I wanted the forge to be working so as to evenly heat the tube quickly and with minimal gas. I sandblasted the paint off the tank, welded on some feet, cut and fit the Kaowool ceramic insulation blanket to fit the interior and put a refractory brick inside as a support for the tubes and it was done. We fired it up and it works perfectly. So sweet, a new tool to help in one operation will be a badass addition to be used in countless projects in the future.